March 16th, 4 hours. I received back the molded transition piece from John at Flightline AC that was produced from the transition piece I made. Overall the piece looks fantastic but we both knew the piece would need trimming to properly fit since they made the transition piece based upon little to no extra information. In one of the pictures you can see how the original intent was to be, however based upon this installation and many other likely to follow for others the transition piece will need to be modified a bit more to be mounted much higher. I trimmed off the top portion of the piece that wraps around the evaporator. I then lowered the inside backing wall that helps seal the evaporator face to the transition since I had to raise the entire tranission up higher. The tranistion now mounts up to the overhed, evaporator and cabin top very nicely. I still need to locate a mounting plate for the front mounting hole already in the evaporator and place a rubber or foam gasket material on the surface that require to be sealed. I think John will revise his mold slightly to accomidate the angle differences but overall the tranisiton piece is very near it final shape.
John placed to vents in the transition piece to help throttle the air flow plus allow the cold air to be more quickly recirculated thru the evaporator to help cool down the cabin quicker and achive an overall lower temperature.